Size and shape

In recent years, the size and capacity of galvanizing plants has increased significantly. Reference should be made to the galvanizing plants section for an indication of the bath sizes available in the UK and Republic of Ireland. When the length or depth of the item exceeds the size of the bath, special techniques may be employed to facilitate dipping, in this case advice must be sought from the galvanizer.

The design of the component may be important for successful galvanizing and early consultation between galvanizer, fabricator and designer is the key to obtaining the best result. Design features which aid the access and drainage of molten zinc will improve the quality of the coating (refer to Designing Articles for Galvanizing).

Bath Dimensions

The bath dimensions noted within the following pages indicate the length, depth and width of the galvanizing bath(s) at each works. These bath dimensions give an indication of maximum size of fabrication which can be processed at that plant. It is important to recognise that these dimensions do not, in themselves, represent the maximum size of fabrication which can be dipped. The precise maximum single dip size can be agreed with the galvanizer and will usually depend upon the angle of immersion and overall dimensions of the fabrication.


Articles which are larger than the bath dimensions can sometimes be galvanized by “double-dipping”. Here, the article is partially dipped in the zinc, removed, reversed for length or depth to allow dipping of previously un-coated section. Although generally it is preferable to process work in single dip, the corrosion protection afforded through double dipping is no different to that provided in a single dip. Sizes of articles which can be double-dipped should always be agreed with the galvanizer.



Masking and more...

If certain areas of steelwork need to remain uncoated, this can be achieved by masking. Read more....

Surface Contamination

Clean steel surfaces are an essential requirement for good hot dip galvanizing. Contamination in the form of grease, tar, paint and...